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Lean and Six Sigma Courses DOE: Screening Experiments -- 8 hour Web-Based Course

Lean and Six Sigma Courses DOE: Screening Experiments -- 8 hour Web-Based Course

USD $150.00

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Web Certificate Course

DOE: Screening Experiments Course Outline -- 3 Units

Unit 1 Background for DOE
Lesson 1: Why DOE?
· Limitations of OATs (one-at-a-time) experimentation.
· How designed experiments overcome the limitations of OATs and are a more effective and efficient way to characterize and improve processes and products.
Lesson 2: DOE Terminology
· An explanation of the key terms used in designed experiments.
Lesson 3: Types of Designed Experiments
· Full Factorials.
· Fractional Factorials.
· Screening Experiments.
· Response Surface Analysis.
· EVOP.
· Mixture Experiments.
Lesson 4: Tests of Significance
· Alpha and Beta Risks.
· Degrees of Freedom.
· Hypothesis Tests.
· t-Tests.
· F-Tests.
Lesson 5: Setting Up a Designed Experiment
· Design & Communicate the Objective.
· Define the Process.
· Select a Response and Measurement System.
· Select Factors to be Studied.
· Select the Experimental Design.
· Set Factor Levels.
· Final Design Considerations.
Challenge: An assessment of the learner's progress in this unit.

Unit 2 - Plackett-Burman Experiments
Lesson 1: Plackett-Burman Matrices
· The derivation of Plackett-Burman designs.
· Types of Plackett-Burman matrices.
· Ways to determine the experimental error.
· Techniques for analyzing experimental results.
Lesson 2: Calculating Statistical Significance
· Multiple techniques for testing the statistical significance of factor effects.
· Using graphical techniques to analyze responses and interactions.
Lesson 3: Calculating a Prediction Equation
· Developing a prediction equation using factor effects.
· Using the prediction equation to optimize the process or product.
Lesson 4: Analyzing for the Effect on Variation
· How to analyze variation as a response.
· Creating a scree diagram to graphically analyze factor effects on variation.
Lesson 5: When Bad Things Happen to Good Experiments
· The need for good planning to prevent problems.
· Some techniques for salvaging an experiment if data are lost or suspect.
Challenge: An assessment of the learner's progress in this unit.

Unit 3 - Taguchi Techniques
Lesson 1: Taguchi Concepts
· The concept of robustness.
· The Taguchi Loss Function.
· Signal to noise ratios.
Lesson 2: Taguchi Matrices
· Taguchi designs for two-level experiments.
· Use of Taguchi Interaction Tables.
Lesson 3: Taguchi Experimental Analysis
· Multiple techniques for testing the statistical significance of factor effects.
· Using graphical techniques to analyze responses and interactions.
Lesson 4: Determining Where to Set Factors
· Developing a prediction equation.
· Use the mean, signal to noise ratio, and variation effects to determine where to set factors.
Lesson 5: When Bad Things Happen to Good Experiments
· The need for good planning to prevent problems.
· Some techniques for salvaging an experiment if data are lost or suspect.
Challenge: An assessment of the learner's progress in this unit.

Review

opStrat Solutions provides a growing list of training and skills development opportunities to enhance organizational effectiveness. The training Workshops and onlilne training utilize multi-media and interactive formats to maximize skills development and enjoyment.

Online Training

Online training provides unparalleled training flexibility for schedule-challenged people throughout the organization.
Consider the advantages:

  • Interactive multi-media format -- much more interesting than a book and more personalized than a classroom
  • Complete the online training when time is available -- no schduled meetings or workshops
  • No need to miss anything when an interuption demands your attention -- just pause the training
  • Repeat any part of the onlilne training to ensure understanding
  • Work at your pace -- not the pace of a class. Go faster through familiar material or slower to focus on details
  • Come back to the online training for a refresher.
  • Integrated testing ensures understanding, all in the privacy of your office or home
  • Many courses provide completion certificates
  • Department managers and corporate training functions can monitor progress and record corporate training documentation
  • Stop and re-start training without having to remember where you were. The systems take care of bookmarking.

The certificate courses provide detailed knowledge of specific subjects and a completion certificate upon completion.

opStrat Solutions has partnered with world class courseware developers to provide a growing list of web-based training materials. In many cases extended access has been arranged to enhance your ability to come back for a refresher update.

Company Overview

opStrat Solutions provides the insight of a manufacturing professional with highly developed technical and analytical skills and over 30 years experience in a broad range of manufacturing sectors and disciplines.

opStrat Solutions helps organizations to be more profitable by reducing waste, inventory, and delivery times. The methods include a blend of training, coaching and mentoring, and operational leadership that is focused on fulfilling all customer needs while reducing capital employed and the cash-to-cash cycle time.

Typical Benefits include:

  • Improved financial flexibility, reduced costs, and improved quality drive increased margins and profits.
  • Improved process flows generate results that happen naturally with a reduced need for supervision and technical support.
  • Reduced delivery times create greater opportunities to command increased selling prices, further increasing the operating margins.
  • Overhead resources become more available to support increased business volumes without increasing overhead costs.
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