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Lean and Six Sigma Courses FMEA Investigator Manufacturing Version -- 8 hour Web-Based Course

Lean and Six Sigma Courses FMEA Investigator Manufacturing Version -- 8 hour Web-Based Course

USD $150.00

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Web Certificate Course

FMEA Investigator Course Outline -- 3 Units

Unit 1: FMEA Overview
Lesson 1: Introduction.
· An overview of what an FMEA is; how the FMEA process works; and why an FMEA is used.
Lesson 2: Purpose of an FMEA.
· An explanation of how an FMEA helps identify risks, prioritizes the risks relative to one another, and focuses efforts on an action plan to reduce the risks.
Lesson 3: Tie to Quality Standards.
· An overview of the links between FMEAs and Quality Standards such as ISO 9000, QS-9000, & TS 16949.
Lesson 4: DFMEA or PFMEA?
· An explanation of the differences between a Design-FMEA and a Process-FMEA.
Lesson 5: The FMEA Process.
· A preview of the 10 steps used to conduct an FMEA. The same basic steps apply to both a DFMEA and a PFMEA.
Lesson 6: Assembling an FMEA Team.
· Helpful hints on assembling an effective FMEA team.
Challenge: An assessment of the learner's progress in this unit.

Unit 2: Design-FMEAs
Lesson 1: Design-FMEA Scope.
· How to clarify the scope for a DFMEA.
· Details on how to use the DFMEA Scope Worksheet.
Lesson 2: 10 Steps to Conduct a DFMEA.
· Step-by-step directions on conducting a DFMEA.
· Guidance on the use of the FMEA Analysis Workshee
t. · Techniques for customizing the Severity, Occurrence, and Detection Ranking Sales for a DFMEA.
Lesson 3: DFMEAs & Control Plans.
· Using the DFMEA Analysis to develop input for a Process Control Plan.
Lesson 4: Getting More Out of Your DFMEA.
· Tips on the best times in a product's life cycle to conduct a DFMEA.
· Tips on how to use the results of an FMEA to trigger continuous improvement.
Lesson 5: DFMEA Example.
· An example of the application of a DFMEA, working through all 10 steps.
Challenge: An assessment of the learner's progress in this unit.

Unit 3: Process-FMEAs
Lesson 1: Process-FMEA Scope.
· How to clarify the scope for a PFMEA.
· Details on how to use the PFMEA Scope Worksheet.
Lesson 2: 10 Steps to Conduct a PFMEA.
· Step-by-step directions on conducting a PFMEA.
· Guidance on the use of the FMEA Analysis Worksheet.
· Techniques for customizing the Severity, Occurrence, and Detection Ranking Scales for a PFMEA.
Lesson 3: PFMEAs & Control Plans.
· Using the PFMEA Analysis to develop a proactive Control Plan.
Lesson 4: Getting More Out of Your PFMEA.
· Tips on the best times and places to conduct a PFMEA.
· Tips on how to use the results of an FMEA to trigger continuous improvement.
Lesson 5: PFMEA Example.
· An example of the application of a PFMEA, working through all 10 steps.
Challenge: An assessment of the learner's progress in this unit.

Review

opStrat Solutions provides a growing list of training and skills development opportunities to enhance organizational effectiveness. The training Workshops and onlilne training utilize multi-media and interactive formats to maximize skills development and enjoyment.

Online Training

Online training provides unparalleled training flexibility for schedule-challenged people throughout the organization.
Consider the advantages:

  • Interactive multi-media format -- much more interesting than a book and more personalized than a classroom
  • Complete the online training when time is available -- no schduled meetings or workshops
  • No need to miss anything when an interuption demands your attention -- just pause the training
  • Repeat any part of the onlilne training to ensure understanding
  • Work at your pace -- not the pace of a class. Go faster through familiar material or slower to focus on details
  • Come back to the online training for a refresher.
  • Integrated testing ensures understanding, all in the privacy of your office or home
  • Many courses provide completion certificates
  • Department managers and corporate training functions can monitor progress and record corporate training documentation
  • Stop and re-start training without having to remember where you were. The systems take care of bookmarking.

The certificate courses provide detailed knowledge of specific subjects and a completion certificate upon completion.

opStrat Solutions has partnered with world class courseware developers to provide a growing list of web-based training materials. In many cases extended access has been arranged to enhance your ability to come back for a refresher update.

Company Overview

opStrat Solutions provides the insight of a manufacturing professional with highly developed technical and analytical skills and over 30 years experience in a broad range of manufacturing sectors and disciplines.

opStrat Solutions helps organizations to be more profitable by reducing waste, inventory, and delivery times. The methods include a blend of training, coaching and mentoring, and operational leadership that is focused on fulfilling all customer needs while reducing capital employed and the cash-to-cash cycle time.

Typical Benefits include:

  • Improved financial flexibility, reduced costs, and improved quality drive increased margins and profits.
  • Improved process flows generate results that happen naturally with a reduced need for supervision and technical support.
  • Reduced delivery times create greater opportunities to command increased selling prices, further increasing the operating margins.
  • Overhead resources become more available to support increased business volumes without increasing overhead costs.
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